Hercules: Maximum Power and Precision for Heavy Industrial Loads

The Hercules Pneumatic Manipulator is designed for the precise, safe, and efficient handling of large and heavy loads. Its rigid arm structure enables stable and secure gripping of offset and off-center loads. The pneumatic balancing system and precise motion control mechanisms allow operators to transport loads with minimal effort, ensuring maximum efficiency and ergonomics in the workplace.

The Hercules model can be equipped with vacuum, gripper, and magnetic holders to suit different industrial needs. These handling tools enhance precision during transportation, providing a safe and efficient solution for various load types.

With the ability to move parts at 90°, 180°, and 360° along multiple axes, it offers flexibility in complex handling operations. The rigid arm structure and powerful balancing mechanisms enable the precise movement of heavy loads. This movement capability is provided by pneumatically controlled actuators and motors. The operator can manually adjust the load balance within safety parameters, ensuring secure and efficient transportation.

General Features

• Capacity: Up to 1,200 kg load capacity
• Maximum Reach Distance: 4,500 mm
• Vertical Lifting Distance: 2,230 mm
• Operating Principle: Works with dry, filtered (40 μm), oil-free compressed air (min. 0.7/0.8 MPa)
• Air Consumption: Maximum 600 nl/min

Mounting Options

The Hercules Manipulator is available with various mounting options to meet different industrial requirements:

• Hercules Column-Mounted (HY) – Mounted to the floor with a fixed column, providing a wide working area.
• Hercules Overhead Rail-Mounted (HTA) – Mounted on a ceiling rail system, enabling mobile operation.
• Hercules Ceiling-Mounted (HT) – Ceiling-mounted configuration optimizes space efficiency, even in tight working areas.

Advantages

• Rigid Arm Structure: Ensures safe handling by balancing offset and heavy loads.
• Safe Transportation: The pneumatic balancing mechanism provides precise motion control. Safety valves and locking mechanisms prevent uncontrolled load drops, maximizing operator and equipment safety.
• CE Compliance: Our products conform to 2006/42/CE Machinery Directive, TS EN 14238:2004+A1:2009, TS EN ISO 12100:2010, and TS EN ISO 4414:2010 standards.
• ATEX Certification: Suitable for explosive environments, making it ideal for chemical, pharmaceutical, oil & gas, and paint production industries.
• Stainless Steel Option: Corrosion-resistant design for hygienic environments.
• Durable Design: Engineered by Erha Mühendislik, the high-tech rigid arm structure ensures long-lasting durability.
• Low Maintenance Costs: Modular design allows for easy maintenance and extended lifespan.
• Modular Design: Can be customized with various attachments for different load types.
• Efficient Operation: Optimizes workflow, minimizing downtime in production lines.

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Application Areas
Automotive, Food, Chemistry, Building, Electric, Electronic, Foundry, Packaging, Wood, Textile, Mechanics, Ceramic, White goods, Tobacco, Caoutchouc, Rubber